Services

Steps & Process in PEB Building Construction

PEB workflow includes design, fabrication, transportation, and on-site assembly, ensuring efficiency, cost-effectiveness, and compliance with building standards.

Optimized Design

Custom-built for cost-effective, faster construction.

Durable Materials

High-quality, long-lasting steel components.

Quick Assembly

Streamlined process for rapid
installation.

The Land

Choosing the right land is essential for a successful PEB project. The location should be strategically close to raw materials or markets to reduce logistics costs. Proper land leveling is crucial—avoid low-lying areas or valleys to prevent excessive filling expenses. Assess soil quality, as hard rocky strata can increase civil costs. Check groundwater levels, seismic zones, and wind pressure to ensure structural stability. Road connectivity is vital for transporting materials, and local regulations on heavy vehicle movement should be considered. A well-selected site enhances efficiency, minimizes costs, and ensures smooth construction for a durable and stable steel building.

The Layout

A well-designed land layout is essential for efficient PEB construction and should be planned with expert consultation. Vehicle movement within the premises must be considered from the inception stage to ensure smooth operations. Space allocation for essential utilities like parking, generators, and weighbridges should be included, even if they are to be installed later. Proper drainage planning is crucial, incorporating rainwater harvesting and sewerage drains while considering road levels. An expert-designed layout enhances functionality, prevents future issues, and ensures the long-term sustainability of the site, making operations seamless and efficient for the PEB structure’s success.

The Building

Before starting a Pre-Engineered Building (PEB) project, understanding critical milestones is essential to avoid errors and losses.

  1. Land Selection – Choose a strategic location near raw materials or markets. Assess land leveling, soil quality, groundwater levels, seismic zones, wind pressure, and road connectivity.

  2. Layout Planning – Consult experts to factor in vehicle movement, parking, utilities, and a well-designed drainage system, including rainwater harvesting.

  3. Building Design – Optimize foundation, size, machine layout, and load calculations. Plan ventilation, heat insulation, lighting, access pathways, and future expansion. Review the General Assembly (GA) drawing to finalize design details before execution.

Civil Foundation

A solid foundation is crucial for a stable PEB structure. Ensure PEB design precedes civil foundation work to avoid costly retrofitting. Check the Soil Bearing Capacity (SBC) before civil design. Use a Total Station for precise foundation marking. Align civil structures with the drainage system. Cross-check center lines and anchor bolt positions with the PEB vendor’s GA drawing to prevent disputes and mismatches. Proper land leveling inside the plinth is essential for Hydra movement during erection, reducing costs and delays. Attention to these details ensures a strong, durable, and efficiently constructed PEB structure.

Erection

Convert the GA drawing into a GANTT Chart for coordinated reference by the customer, designer, fabricator, and erector. Conduct material inspections before dispatch with a proper checklist. The transporter must carry a Shipper’s list authorized by the PEB manufacturer. The customer must allocate a designated unloading area to stack materials in sequence, preventing haphazard offloading that causes delays and damage. Erection should strictly follow the design without shortcuts to ensure structural integrity. Proper planning, coordination, and adherence to these guidelines enhance efficiency, minimize errors, and ensure a smooth, timely, and high-quality PEB construction process.

Certification

A Work Completion Certificate must be issued by the customer to the PEB vendor, ensuring that all minor finishing tasks are completed. Without this certification, small yet essential jobs often remain pending indefinitely.Additionally, the Structural Stability Certificate is crucial for verifying the strength and safety of the PEB structure. The PEB owner should request this certificate from the vendor, confirming that the building complies with design standards and can withstand environmental conditions.For enhanced quality assurance, customers may also request Material Test Certificates, Welding Inspection Reports, and Bolt Tightening Certificates to validate construction integrity.

Product & Services

Pre Engineered Products

Innovative, factory-made steel components designed for efficient construction, offering durability, cost savings, and design flexibility.

Primary Framing System

Primary framing includes tapered steel columns and rafters, tailored to application requirements for efficient construction.

Secondary Framing System

Cold-formed C & Z purlins, made from high-strength steel (ASTM A 570, 345 MPa yield strength), provide structural support.

Cladding Systems

Screw down sheeting (0.5-0.7mm) offers shelter; standing seam (345 MPa, 550 MPa) uses zinc-aluminum alloy.

Mezzanine Systems

Steel deck (0.5-1mm) supported by joists, connected to primary beams, transferring load to foundation.

Crane Systems

Crane systems, including top running, underhung, monorail, and jib cranes, are essential for material handling in manufacturing.

Fascias

Crane systems, including top running, underhung, monorail, and jib cranes, are essential for material handling in manufacturing.

Canopies

Wall canopies over doors/windows are available, with sidewall canopies without soffit and end wall canopies with soffit.
Key Advantages

Advantages of PEBs Over Conventional Buildings

PEBs offer faster construction, cost efficiency, flexibility, and durability compared to conventional buildings.

Reduced Constraction time

Cost Effective

Flexibility of expansion

Quality control

Low maintenance

Reduced Constraction time

Why Choose Us

Why Choose Integral Infras for PEB Solutions

Choose Integral Infras for innovative, cost-effective, durable, and timely Pre-Engineered Building solutions tailored to your needs.

Optimised Design

Optimized PEB designs to save on your cost of the structure.

Efficiency Edge

Cost savings achieved by increasing production and efficiency.

TQM

Total Quality Management Continuous quality improvement process.

Qualified experts

Our team of qualified engineers do not learn at customer's cost.

Contact Us

Get in Touch with Us

Reach out to us for expert guidance, seamless support, and tailored solutions for your projects.

   
Service Inquiry
faq

Expert advice and support

Find answers to common questions about our services, PEB solutions, and construction processes here.

What are Pre-Engineered Buildings (PEBs)?

PEBs are steel buildings designed and fabricated off-site and then assembled on-site for quick construction.

What are the advantages of PEBs over conventional buildings?

PEBs offer faster construction, cost savings, durability, flexibility in design, and reduced labor requirements.

How long does it take to build a PEB?

PEB construction typically takes 30-40% less time than conventional buildings, depending on project size.

Are PEBs suitable for all types of buildings?

Yes, PEBs are used for industrial, commercial, and residential buildings, including warehouses, offices, and factories.

What materials are used in PEB construction?

PEBs use high-strength steel, cold-formed purlins, metal sheets, and insulation materials for durability and efficiency.

How durable are PEBs?

PEBs are highly durable, weather-resistant, and can withstand harsh environments, making them ideal for long-term use.

Can PEBs be customized?

Yes, PEBs are highly customizable in terms of design, size, and function to meet specific requirements.

What are the cost benefits of PEB construction?

PEBs offer reduced labor costs, lower material wastage, and faster project completion, leading to cost savings.

Is maintenance required for PEBs?

PEBs require minimal maintenance, with periodic inspections and basic upkeep to ensure long-term performance.

Do you provide after-sales support?

Yes, we offer comprehensive after-sales support, including maintenance, repairs, and technical assistance for PEB projects.

   
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